Project Information
Suez Cement - Heidelberg Group
96%
POLDOS Control Panel Upgrade
Upgrading the POLDOS control panel for production lines 1, 2, 3, and 4 in Suez Cement – Heidelberg Group
Upgrading the Siemens S5 system to the latest Siemens S7 technology with the CPUs 1500.
We designed, supplied, installed, commissioned, and started up the new control panels.
Signal test , Cold Run Test and Sequence test Carried out by our Engineers
Project Information
Lafarge Cement Egypt
97%
POLDOS Control Panel Upgrade
POLDOS Control Panel Upgrade for Production Lines 1, 2, 3, and 4
Upgrade of Siemens S5 Control System to Siemens S7 Technology (CPU 314 & CPU 315)
Engineering Design of New Control Panels
Installation and Panel Assembly
PLC Programming and System Configuration
Field Wiring and Signal Termination
Signal Testing (I/O Loop Check)
Cold Run Testing
Sequence Testing
Commissioning and System Start-Up
Final Handover to Operations Team
Project Information
Pure Farm company
95%
Repol Control Panel Upgrade
Installed Siemens S7 PLC control panels for the feeding system at Pure Farm, including panel mounting, power supply, and I/O wiring.
Configured PLC logic, HMI interfaces, and interlocks for automated feed distribution and system safety.
Performed point-to-point signal testing, cold run, and full operational commissioning before handover to operations team.
Project Information
Holding water company
98%
POLDOS Control Panel Upgrade
Installed Siemens S7 PLC control panels integrated with ABB ACS600 to control the water pump station , including panel mounting and wiring.
Configured PLC logic, HMI interfaces, and drive parameters for pump speed control, protection, and interlocks.
Performed loop testing, signal verification, pump start/stop commissioning, and operational performance validation before handover.
Project Information
Suez Cement - Heidelberg Group
96%
POLDOS Control Panel Upgrade
Installed two ABB ACS600 for cooler fans at Suez Cement, including mechanical mounting and power connections.
Configured drive parameters, motor protection settings, and integrated control with existing PLC/DCS system.
Performed signal testing, soft-start commissioning, and operational verification under normal load conditions before handover.
Project Information
Fiorella company
98%
POLDOS Control Panel Upgrade
Upgraded the MicroLogix 1000 Allen-Bradley control system to Siemens SIMATIC S7, including replacement of existing PLC hardware.
Configured new HMI system using WinCC Flexible, mapped I/O, and migrated control logic from MicroLogix to S7.
Performed signal testing, cold run, and full system commissioning with functional verification before handover to operations.
Project Information
Lafarge Cement Egypt
96%
POLDOS Control Panel Upgrade
Upgrading the Repol control panel for production lines 1, 2, 3, and 4 in Lafarge Cement Egypt
Upgrading the Siemens S5 system to the latest Siemens S7 technology with the CPUs 314 and 315.
We designed, supplied, installed, commissioned, and started up the new control panels.
Signal test , Cold Run Test and Sequence test Carried out by our Engineers
Project Information
Alexfert company
96%
POLDOS Control Panel Upgrade
Supplied and installed ABB Ability System 800xA client workstation at Alexfert, including required hardware and operating system preparation.
Configured client connectivity to the 800xA server network, domain integration, and user access permissions.
Integrated process graphics, alarm/event lists, trends, and faceplates for operator monitoring and control.
Performed communication testing, redundancy verification, and final commissioning before handover to operations team.
Project Information
Alexfert Company
96%
POLDOS Control Panel Upgrade
Installed and commissioned two AC 800M – PM891 controllers and integrated them into the main DCS system at Alexfert.
Configured hardware architecture, redundant communication networks, and controller parameters within the control builder environment.
Performed I/O mapping, communication testing (Ethernet/fieldbus), and controller-to-server integration with proper redundancy verification.
Executed signal testing, cold run, and functional validation prior to final commissioning and system
Project Information
Holdong Company For water
96%
POLDOS Control Panel Upgrade
Supplied and installed water flow transmitters as per P&ID and process requirements, including mechanical mounting, alignment, grounding, and cable termination.
Configured transmitter parameters (range, units, 4–20 mA scaling) and integrated signals with PLC/DCS system.
Performed loop checking, calibration verification, leak testing, and full commissioning before handover to operations.
Project Information
Suez Cment and lafarge Cement
96%
Upgrading theIOs Pnels - RPC from S400 to S800 IOs
. Pre-Upgrade Preparation
. Removal of Existing S400 I/O Panels
. Installation of New S800 I/O Panels
. Re-Wiring and Termination
. System Configuration & Download
. Power-Up & Initial Checks
. Signal Testing (Loop Check)
. Cold Run Test
. Final Verification & Handover
Project Information
ANRPC Company
96%
Upgrading the Anayzer System
Pre-Upgrade Engineering & Planning
Isolation & Shutdown
Removal of Existing Analyzer (Uras / Magnos)
Mechanical Installation of Ultramat
Electrical & Signal Wiring
Leak & Flow Testing
Calibration (Zero & Span)
Signal & Functional Testing
Cold Run & Performance Verification
Documentation & Handover
